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Guide to Petroleum Hoses (Fuel & Oil) | Glory Engineering
Tank Truck Petroleum Hose Fuel Dispensing Hose Petroleum Hose with Camlock Fittings

Petroleum & Fuel Hoses

Petroleum hoses are specialized for the safe transfer of volatile, flammable, and combustible liquids. These are not just tubes, but highly engineered safety components. They are built to resist chemical attack from petroleum products, prevent leaks, and, most critically, **dissipate static electricity** to prevent sparks and fire.

This guide from Glory Engineering Supplies serves as a complete technical reference. It is designed for engineers, safety managers, and operators to understand the critical materials (NBR), safety features (Anti-Static), and standards (EN/API) required to select the correct hose for any petroleum application.

Why Choose Glory Petroleum Hoses?

Safety & Standards Compliant

Our hoses meet or exceed EN & API standards. They feature **anti-static (AS)** wires to safely discharge static electricity, a critical feature for fuel transfer.

Durable NBR Construction

The inner tube is made from Nitrile (NBR) rubber, which is specifically formulated to resist gasoline, diesel, kerosene, and aromatic hydrocarbons that destroy other materials.

Professional & Safe Assemblies

We provide professionally crimped or swaged assemblies with NPT, Camlock, or Flange fittings, ensuring a leak-proof, permanent, and safely bonded connection.

Expert Consultation

We understand the risks. Our team will help you select the exact hose, pressure rating, and fitting combination for your specific fuel or oil application.

Understanding Petroleum Hose Types

The hose's construction dictates its application, from a gas pump to a bulk-loading tanker.

Hose Type Construction Key Characteristics & Common Use
Fuel Dispensing Hose (EN 1360) Smooth NBR tube, textile braid, built-in anti-static wire, ozone & abrasion-resistant cover.
  • The standard hose used on gas station pumps.
  • Use for: Dispensing gasoline, diesel, and kerosene. Low pressure, flexible, and durable.
Tank Truck Hose (S&D) (EN 1761) Smooth NBR tube, textile plies, **steel wire helix**, anti-static wires, corrugated cover.
  • The "Suction & Discharge" workhorse.
  • Use for: Loading/unloading tankers, barges, and storage. The helix prevents collapse under vacuum.
Oil Discharge Hose (Heavy Duty) NBR tube, high-tensile textile plies, anti-static wires, smooth heavy-duty cover.
  • For *discharge only* (no suction) at high pressure.
  • Use for: Marine bunkering, oil rig supply, high-pressure bulk transfer. Lighter than S&D hoses.
Hot Tar & Asphalt Hose High-temp rubber tube, wire reinforcement, heat-resistant cover.
  • A specialty hose for extreme temperatures.
  • Use for: Transferring hot asphalt, tar, and high-temp oils from tankers and roofing equipment.

Technical Data: Typical Working Pressure (PSI / Bar)

This chart shows the typical Maximum Working Pressure (MWP) for petroleum hoses at 20°C (70°F). Pressure ratings are lower for S&D hoses compared to discharge-only hoses.

Hose Size (ID) Fuel Dispensing Hose Tank Truck (S&D) Heavy Duty Discharge
3/4" (19mm) 150 PSI10.3 Bar 250 PSI17.2 Bar 500 PSI34.5 Bar
1" (25mm) 150 PSI10.3 Bar 250 PSI17.2 Bar 500 PSI34.5 Bar
1-1/2" (38mm) N/A 250 PSI17.2 Bar 400 PSI27.6 Bar
2" (51mm) N/A 250 PSI17.2 Bar 400 PSI27.6 Bar
3" (76mm) N/A 150 PSI10.3 Bar 300 PSI20.7 Bar
4" (102mm) N/A 150 PSI10.3 Bar 300 PSI20.7 Bar

Common Petroleum Hose Fittings

Fittings must be made of compatible, spark-resistant materials (like brass or aluminum) and must be *bonded* to the hose's anti-static wire.

Aluminum Camlock Fitting

Camlock Couplings

The standard for tank truck quick connection. Aluminum or Brass are preferred for spark resistance. Must be properly bonded.

NPT Threaded Male Fitting

NPT / BSP Fittings

Crimped or swaged threaded ends (male or female) for secure, permanent connections to pumps, meters, and nozzles.

Raised Face Flange

Flanges (RF / FF)

Used for large-diameter (3" and up) hoses in bulk transfer, marine bunkering, and depot applications for a secure, bolted connection.

Fuel Dispensing Nozzle

Dispensing Nozzles

Specialized fittings with automatic shut-offs used on fuel dispensing hoses for retail and fleet refueling.

Hose Installation & Safety Guide

Improper installation or use can lead to spills, fire, and environmental damage. Safety is the top priority.

DO: Ensure Static Continuity

Solution: This is the most critical safety rule. The hose's anti-static wires **MUST** be electrically bonded to the metal end fittings. This allows static charge to safely ground, preventing a spark.

DON'T: Use for Wrong Chemicals

Problem: Never use a standard petroleum hose for aggressive chemicals, acids, or solvents. Never use a water hose for fuel. The wrong fluid will rapidly destroy the hose tube, causing a failure.

DON'T: Kink or Twist

Problem: Kinking a suction hose will damage the internal helix wire. Twisting any hose during install will fatigue the reinforcement and cause a premature burst or leak at the fitting.

DO: Respect Bend Radius

Solution: Always provide a smooth, gentle curve. Bending the hose too sharply creates a weak point that will fail under pressure or suction.

Common Applications

  • Loading and unloading fuel tank trucks, rail cars, and barges.
  • Gas stations and fleet refueling pumps (dispensing gasoline and diesel).
  • Marine refueling (bunkering) and transfer.
  • Transfer of lube oils, hydraulic fluids, and transformer oils in plants.
  • Bulk transfer at petroleum depots and refineries.
  • Aviation refueling (requires highly specialized, API-certified hoses).

Frequently Asked Questions (FAQ)

What is an "Anti-Static" (AS) hose and why is it critical?

As fuel (a non-conductive fluid) flows quickly through a hose, it generates static electricity, just like rubbing a balloon on your hair. This charge can build up and create a dangerous spark. An **Anti-Static** hose has a built-in copper wire that is "bonded" to the end fittings, allowing this charge to safely drain to a grounding point, preventing a fire or explosion.

What is NBR (Nitrile) and why is it used for fuel?

NBR (Nitrile Butadiene Rubber) is a synthetic rubber with excellent resistance to petroleum products. Gasoline and diesel contain "aromatic hydrocarbons" that will cause standard rubbers (like EPDM or natural rubber) to swell, crack, and fail. NBR is specifically designed to handle these fluids without degrading.

Can I use this hose for Biofuels (E85) or AdBlue (DEF)?

Be careful. High concentrations of biofuels (like E85) can be more aggressive than standard gasoline and may require a special-grade hose. **AdBlue (DEF)** is NOT petroleum and is highly corrosive to many metals. It will destroy a petroleum hose and must be transferred with a specific EPDM or composite hose.

What is "S&D" (Suction & Discharge) hose?

A "Discharge Only" hose is soft-walled and will collapse if you try to suck with it. An **S&D** hose has a rigid steel or plastic **helix** wire embedded in the wall. This helix gives the hose a round shape and allows it to withstand a vacuum, making it perfect for sucking fuel *out* of a tank (like on a tank truck).

Get Your Certified Fuel Hose Assembly

Don't compromise on safety or compliance. Contact the Glory team today for a professionally built, safely bonded, and certified hose assembly for your specific fuel or oil application.

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