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Guide to Hydraulic Fittings (JIC, BSP, ORFS) | Glory Engineering
Assortment of Hydraulic Fittings (JIC, BSP, ORFS) JIC 37-degree Hydraulic Fitting Stainless Steel 316 Hydraulic Fittings

Hydraulic Hose Fittings

Hydraulic fittings are the critical link in a high-pressure fluid power system. Unlike standard pipe fittings, they are engineered to be **permanently crimped** onto a hydraulic hose, creating a secure, leak-proof assembly capable of withstanding extreme pressures (up to 10,000 PSI).

The challenge with hydraulic fittings is that there are many different global standards (JIC, BSP, ORFS, DIN) that are **not interchangeable**. This guide from Glory Engineering Supplies is a technical reference to help you identify and select the correct fitting, material (**Carbon Steel** or **Stainless Steel 316**), and thread type for your application.

Why Choose Glory Hydraulic Fittings?

Premium Materials: Steel & SS 316

We stock a full inventory in both standard Plated Carbon Steel for durability and Stainless Steel 316L for superior corrosion resistance in chemical or marine applications.

All Major Standards

Our inventory covers all major global standards, including JIC (37°), BSP (60°), ORFS (Face Seal), DIN (24°), and NPT, in all common sizes.

Professional Crimping Service

A fitting is only as good as its crimp. Our workshop provides expert, factory-spec crimping for safe, reliable, and leak-free hose assemblies.

Expert Thread Identification

Can't identify a thread? Our technical team has the gauges and expertise to match any fitting, ensuring you get the right part the first time.

The 5 Common Sealing Methods

The most important part of identifying a hydraulic fitting is its **sealing method**.

JIC 37-degree Flare Fitting

JIC (37° Flare)

Very common (American standard). Seals on a 37-degree metal-to-metal flare. (SAE J514)

BSP 60-degree Cone Fitting

BSP (60° Cone)

British standard, common globally. Seals on a 60-degree metal-to-metal cone.

ORFS O-Ring Face Seal Fitting

ORFS (O-Ring Face Seal)

Excellent, vibration-resistant seal. Seals with a soft O-ring in a groove on the flat face. (SAE J1453)

DIN 24-degree Cone Fitting

DIN (24° Cone)

German/Metric standard. Seals on a 24-degree cone, often with an O-ring (Light 'L' and Heavy 'S' series).

SAE Code 61/62 Flange

Flange (Code 61 / 62)

Used for large, high-pressure hoses (1" and up). A 4-bolt flange seals with an O-ring against a flange head.

Hydraulic Union Fitting

Unions (UU)

Used to connect two hose assemblies or as a bulkhead fitting to pass through a panel.

Hydraulic Fitting Identification Guide

Use this table to identify the key standards. **Never mix standards.**

Standard Sealing Method Thread Type Visual ID
JIC (SAE J514) 37° Metal-to-Metal Cone Tapered (UNF) Smooth, sharp 37° cone on the male end.
BSP (BSPP) 60° Metal-to-Metal Cone Parallel (BSPP) Wider 60° cone. Female swivel is very common.
ORFS (SAE J1453) O-Ring on Flat Face Parallel (UNF) Completely flat face with a visible O-ring groove.
DIN (24° Cone) 24° Metal Cone (or with O-Ring) Metric Very narrow 24° cone. Often has a "Light" or "Heavy" series body.
NPT On the Threads Tapered (NPT) Threads are visibly tapered. Less common for modern hydraulics.

How to Identify a Fitting

  1. Identify the Seal: Is it a flare (cone), flat face (O-ring), or in the threads?
  2. Measure the Cone: Use a gauge to check the angle (37°, 60°, or 24°).
  3. Measure Thread OD: Use calipers on the *outside* of the male thread.
  4. Check Thread Pitch: Use a thread gauge to find the threads per inch or mm.
  5. Consult Us: When in doubt, bring the fitting to Glory. We will identify it for you.

The Importance of Crimping

A hydraulic assembly is a critical safety component. Never compromise.

  • DANGER: Never use a standard "worm-gear" or "T-bolt" clamp on a hydraulic hose. It is not rated for the pressure and **will blow off**, causing severe injury.
  • Safety: A crimped fitting creates a permanent, 360° mechanical bond that is stronger than the hose itself.
  • Professional Service: We use professional crimping machines with the correct dies to create a perfect, safe, factory-spec assembly every time.

Common Applications

  • Construction: Excavators, loaders, bulldozers, and cranes.
  • Manufacturing: Hydraulic presses, injection molding machines, and industrial automation.
  • Agriculture: Tractors, combines, and hydraulic implements.
  • Transportation: Dump trucks, lift gates, and braking systems.
  • Marine: Steering systems, winches, and stabilizers (often requiring **SS 316**).

Frequently Asked Questions (FAQ)

Can I reuse a hydraulic fitting after the hose fails?

No. Absolutely not. Crimped fittings are "one-time use." The ferrule (the outer shell) is permanently deformed onto the hose. It cannot be safely removed or reused. The entire assembly must be cut off and replaced with new fittings.

What's the difference between JIC (37°) and AN (37°)?

They are visually identical and both use a 37° flare. However, **AN (Army-Navy)** fittings have a higher thread tolerance (UNJ thread) and are used in military and aerospace. **JIC (SAE J514)** is the industrial standard. While they can sometimes thread together, it is not recommended for high-pressure systems.

Can I mix a JIC male with a BSP female?

No. The thread pitch, diameter, and (most importantly) the sealing cone angles (37° vs 60°) are completely different. They will not seal and you will damage the fittings, creating a dangerous leak.

Why use ORFS (O-Ring Face Seal) instead of JIC?

ORFS is a superior seal. It seals on a soft O-ring, making it extremely resistant to leaks caused by high pressure and vibration. A JIC (metal-to-metal) seal can be more easily damaged or loosened by vibration. ORFS is the modern standard for high-vibration equipment (e.g., excavators).

Get Your Professional Hydraulic Assembly

From a single replacement hose to outfitting your entire machine, we have the SS 316 and Carbon Steel fittings in stock. Contact our technical team today for a fast, safe, and reliable assembly.

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